May 16, 2023 Volume 19 Issue 19

Motion Control News & Products

Designfax weekly eMagazine

Subscribe Today!
image of Designfax newsletter

Archives

View Archives

Partners

Manufacturing Center
Product Spotlight

Modern Applications News
Metalworking Ideas For
Today's Job Shops

Tooling and Production
Strategies for large
metalworking plants

Overhung load adaptors provide load support and contamination protection

Overhung load adaptors (OHLA) provide both overhung radial and axial load support to protect electrified mobile equipment motors from heavy application loads, extending the lifetime of the motor and alleviating the cost of downtime both from maintenance costs and loss of production. They seal out dirt, grime, and other contaminants too. Zero-Max OHLAs are available in an extensive offering of standard models (including Extra-Duty options) for typical applications or customized designs.
Learn more.


Why choose electric for linear actuators?

Tolomatic has been delivering a new type of linear motion technology that is giving hydraulics a run for its money. Learn the benefits of electric linear motion systems, the iceberg principle showing total cost of ownership, critical parameters of sizing, and conversion tips.
Get this informative e-book. (No registration required)


New AC hypoid inverter-duty gearmotors

Bodine Electric Company introduces 12 new AC inverter-duty hypoid hollow shaft gearmotors. These type 42R-25H2 and 42R-30H3 drives combine an all-new AC inverter-duty, 230/460-VAC motor with two hypoid gearheads. When used with an AC inverter (VFD) control, these units deliver maintenance-free and reliable high-torque output. They are ideal for conveyors, gates, packaging, and other industrial automation equipment that demands both high torque and low power consumption from the driving gearmotor.
Learn more.


Next-gen warehouse automation: Siemens, Universal Robots, and Zivid partner up

Universal Robots, Siemens, and Zivid have created a new solution combining UR's cobot arms with Siemens' SIMATIC Robot Pick AI software and Zivid's 3D sensors to create a deep-learning picking solution for warehouse automation and intra-logistics fulfillment. It works regardless of object shape, size, opacity, or transparency and is a significant leap in solving the complex challenges faced by the logistics and e-commerce sectors.
Read the full article.


Innovative DuoDrive gear and motor unit is UL/CSA certified

The DuoDrive integrated gear unit and motor from NORD DRIVE-SYSTEMS is a compact, high-efficiency solution engineered for users in the fields of intralogistics, pharmaceutical, and the food and beverage industries. This drive combines a IE5+ synchronous motor and single-stage helical gear unit into one compact housing with a smooth, easy-to-clean surface. It has a system efficiency up to 92% and is available in two case sizes with a power range of 0.5 to 4.0 hp.
Learn more.


BLDC flat motor with high output torque and speed reduction

Portescap's 60ECF brushless DC slotted flat motor is the newest frame size to join its flat motor portfolio. This 60-mm BLDC motor features a 38.2-mm body length and an outer-rotor slotted configuration with an open-body design, allowing it to deliver improved heat management in a compact package. Combined with Portescap gearheads, it delivers extremely high output torque and speed reduction. Available in both sensored and sensorless options. A great choice for applications such as electric grippers and exoskeletons, eVTOLs, and surgical robots.
Learn more and view all the specs.


Application story: Complete gearbox and coupling assembly for actuator system

Learn how GAM engineers not only sized and selected the appropriate gear reducers and couplings required to drive two ball screws in unison using a single motor, but how they also designed the mounting adapters necessary to complete the system. One-stop shopping eliminated unnecessary components and resulted in a 15% reduction in system cost.
Read this informative GAM blog.


Next-gen motor for pump and fan applications

The next evolution of the award-winning Aircore EC motor from Infinitum is a high-efficiency system designed to power commercial and industrial applications such as HVAC fans, pumps, and data centers with less energy consumption, reduced emissions, and reduced waste. It features an integrated variable frequency drive and delivers upward of 93% system efficiency, as well as class-leading power and torque density in a low-footprint package that is 20% lighter than the previous version. Four sizes available.
Learn more.


Telescoping linear actuators for space-constrained applications

Rollon's new TLS telescoping linear actuators enable long stroke lengths with minimal closed lengths, which is especially good for applications with minimal vertical clearance. These actuators integrate seamlessly into multi-axis systems and are available in two- or three-stage versions. Equipped with a built-in automated lubrication system, the TLS Series features a synchronized drive system, requiring only a single motor to achieve motion. Four sizes (100, 230, 280, and 360) with up to 3,000-mm stroke length.
Learn more.


Competitively priced long-stroke parallel gripper

The DHPL from Festo is a new generation of pneumatic long-stroke grippers that offers a host of advantages for high-load and high-torque applications. It is interchangeable with competitive long-stroke grippers and provides the added benefits of lighter weight, higher precision, and no maintenance. It is ideal for gripping larger items, including stacking boxes, gripping shaped parts, and keeping bags open. It has high repetition accuracy due to three rugged guide rods and a rack-and-pinion design.
Learn more.


Extend your range of motion: Controllers for mini motors

FAULHABER has added another extremely compact Motion Controller without housing to its product range. The new MC3603 controller is ideal for integration in equipment manufacturing and medical tech applications. With 36 V and 3 A (peak current 9 A), it covers the power range up to 100 W and is suitable for DC motors with encoder, brushless drives, or linear motors.
Learn more.


When is a frameless brushless DC motor the right choice?

Frameless BLDC motors fit easily into small, compact machines that require high precision, high torque, and high efficiency, such as robotic applications where a mix of low weight and inertia is critical. Learn from the experts at SDP/SI how these motors can replace heavier, less efficient hydraulic components by decreasing operating and maintenance costs. These motors are also more environmentally friendly than others.
View the video.


Tiny and smart: Step motor with closed-loop control

Nanotec's new PD1-C step motor features an integrated controller and absolute encoder with closed-loop control. With a flange size of merely 28 mm (NEMA 11), this compact motor reaches a max holding torque of 18 Ncm and a peak current of 3 A. Three motor versions are available: IP20 protection, IP65 protection, and a motor with open housing that can be modified with custom connectors. Ideal for applications with space constraints, effectively reducing both wiring complexity and installation costs.
Learn more.


Closed loop steppers drive new motion control applications

According to the motion experts at Performance Motion Devices, when it comes to step motors, the drive technique called closed loop stepper is making everything old new again and driving a burst of interest in the use of two-phase step motors. It's "winning back machine designers who may have relegated step motors to the category of low cost but low performance."
Read this informative Performance Motion Devices article.


Intelligent compact drives with extended fieldbus options

The intelligent PD6 compact drives from Nanotec are now available with Profinet and EtherNet/IP. They combine motor, controller, and encoder in a space-saving package. With its 80-mm flange and a rated power of 942 W, the PD6-EB is the most powerful brushless DC motor of this product family. The stepper motor version has an 86-mm flange (NEMA 34) and a holding torque up to 10 Nm. Features include acceleration feed forward and jerk-limited ramps. Reduced installation time and wiring make the PD6 series a highly profitable choice for machine tools, packaging machines, or conveyor belts.
Learn more.


National laboratories team with Idaho Power to evaluate hydrogen generation integrated with hydropower

[Credit: Idaho National Laboratory]

 

 

Idaho National Laboratory (INL) and Pacific Northwest National Laboratory (PNNL) have partnered with Idaho Power to evaluate the feasibility and advantages of making hydrogen at existing hydropower plants.

Integrating hydrogen production with hydropower can enhance grid stability through energy storage, reoxygenate water for downstream environmental improvements, and support decarbonizing energy production in Idaho. The data, models, and analyses developed through this partnership will help determine the viability of hydropower and hydrogen integration, both for Idaho and facilities across the U.S.

"INL and PNNL will evaluate the coupling of electrolytic hydrogen production technologies with hydropower plants to identify scenarios that could help Idaho Power achieve its goal of providing 100% clean energy by 2045," said Brett Dumas, Idaho Power's director of environmental affairs. This approach will help maximize use of the clean energy produced by Idaho Power's 17 hydroelectric power plants.

The benefits
Most renewable energy generation technologies face the challenge of varying power output. Hydropower generates more consistently than other renewable energy sources, and adding hydrogen production can increase flexibility by helping balance wind and solar generation. This is especially important during hours of peak electricity use.

Additionally, hydrogen produced using excess electricity from hydropower can be easily converted back into electricity when needed. This option would be especially useful during peak hours when electricity from hydropower may not be readily available, helping to meet energy demand and reduce reliance on nonrenewable power generation. This approach levels the energy supply over time, lessening the need for supplemental power generation from outside the hydropower plant.

"By capturing the off-peak energy production as hydrogen, the hydrogen can be re-electrified during peak energy demand," said INL's Daniel Wendt, principal investigator and researcher on the project. Storing hydrogen as a fuel could help stabilize the grid and offer a cleaner alternative to fossil-fuel back-up power generation. This approach could give electrical system operators greater flexibility to ensure reliable and economical service.

The excess oxygen produced as a byproduct of hydrogen generation could also address water quality issues in the rivers. Reservoirs behind dams may have low levels of dissolved oxygen, particularly during summer and early fall. Dissolved oxygen in a river is necessary for fish and other aquatic species.

INL and PNNL researchers will evaluate the potential of using excess oxygen generated by the hydrogen generation process to reoxygenate water in rivers with hydropower plants. "Idaho Power is already seeing positive results from adding oxygen into the water flowing out of Brownlee Dam in Hells Canyon," Dumas said.

Making it a reality
INL, PNNL, and Idaho Power are taking the first step toward realizing these benefits by analyzing the economic and environmental impacts of integrating hydrogen production with hydropower. The project team will develop advanced modeling and analytical methods to explore various deployment scenarios and maximize the benefits associated with hydropower-based hydrogen production.

"To effectively schedule hydrogen production, advanced modeling and optimization techniques are required to account for both energy-shifting opportunities and oxygen needs subject to both system- and component-level constraints," said Di Wu, a chief research engineer and the technical lead at PNNL.

Researchers at INL will use a Department of Energy software tool proven to be effective for techno-economic evaluation of other hydrogen production and usage applications. The tool, Hydrogen Analysis (H2A), can perform screening studies of the most promising electrolysis technologies and hydrogen use cases. H2A allows the user to access all calculations as well as check intermediate results.

PNNL researchers will build on the results of the screening study to model and optimize the hydrogen production system. Through the Hydrogen Energy Storage Evaluation Tool and data analysis, INL and PNNL researchers will determine how to implement the right set of technologies to achieve the best performance.

"While hydropower and hydrogen both offer immense economic and environmental benefits on their own, combining their use in one application offers new opportunities for enhancing grid stability, improving environmental outcomes, and creating a cleaner energy economy," Wendt said.

Source: Idaho National Laboratory

Published May 2023

Rate this article

[National laboratories team with Idaho Power to evaluate hydrogen generation integrated with hydropower]

Very interesting, with information I can use
Interesting, with information I may use
Interesting, but not applicable to my operation
Not interesting or inaccurate

E-mail Address (required):

Comments:


Type the number:



Copyright © 2023 by Nelson Publishing, Inc. All rights reserved. Reproduction Prohibited.
View our terms of use and privacy policy